Yokogawa Integral Oxygen Analyzer ZR202 Manuel d'utilisateur Page 42
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<3. Installation>
3-3
IM 11M12A01-04E
The following should be taken into consideration when mounting the general-use detector:
<General-use detector>
(1) Make sure that the cell mounting screws (four bolts) at the probe tip are not loose.
If a dust lter (see Section 2.4.1) is used, make sure it is properly attached to the detector. Refer
to Section 3.1.4 for installation of the dust lter.
(2) Where the detector is mounted horizontally, the calibration gas inlet and the reference gas inlet
should face downward.
3.1.4 Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC)
Probe Protector (ZO21R)
CAUTION
• The dust lter is used to protect the Zirconia sensor from corrosive dust or a high concentration
of dust such as in utility boilers and concrete kilns. If a lter is used in combustion systems other
than these, it may have adverse effects such as response delay. The combustion conditions
should be examined carefully before using a lter.
• The dust lter requires gas ow of 1 m/sec or faster at the front surface of the lter.
When you specify option code /F1, the detector is shipped with the dust lter mounted.
Follow this procedure when replacing the lter in the detector. It is recommended that you read
Chapter 11 prior to lter mounting, for it is necessary to be familiar with the detector’s construction,
especially the sensor assembly.
(1) Mount the dust lter by putting it on the end of the detector and screw the dust lter clockwise.
Put a hook pin wrench (K9471UX), Ø52 to 55 in diameter, into the hole on the dust lter to fasten
or remove it.
Apply a heat-resistant coating (see Note 1) to the threads on the detector.
Where mounting dust lter after having once removed it from the detector, reapply the heat-
resistant coating.
Note 1:As the detector is heated to 700°C, it is recommended to use the heat-resistant coating on the threads to prevent seizing up.
Name of heat-resistant coating material: “Never-Seez Nickel Special”.
Ø51
32
10
Carborundum filter (SiC)
Increasing of insertion length
F31.EPS
Screw
Detector
Attach the filter unit to the tip of the
detector by screwing it clockwise.
Figure 3.2.1 Installation of the dust lter
- Model ZR202G 1
- Integrated type 1
- Zirconia Oxygen Analyzer 1
- Introduction 2
- <Introduction> 3
- Relates to 3
- (1) About This Manual 4
- IMPORTANT 5
- NOTICE 7
- After-Sales Warranty 8
- CONTENTS 10
- <CONTENTS> 11
- 1. Overview 16
- 1.1.2 System 2 17
- 1.1.3 System 3 18
- 1.2.1 System Components 19
- 2. Specications 20
- <2. Specications> 21
- <2. Specications> 22
- Functions 23
- Display and setting content: 23
- Model and Codes 25
- • External Dimensions 26
- • Standard Accessories 26
- 2.1.3 ZO21R Probe Protector 28
- • Specications 31
- • Model and Codes 31
- External Dimensions 32
- 2.3 ZO21S Standard Gas Unit 33
- 2.4 Other Equipment 34
- • Standard Specication 35
- • Standard Specications 35
- Standard Specications 36
- F2.16.EPS 38
- Blank Page 39
- 3. Installation 40
- 3.1.2 Probe Insertion Hole 41
- Probe Protector (ZO21R) 42
- <3. Installation> 43
- 3.2.1 Installation Location 44
- 3.3.1 Installation Location 46
- Calibration Gas Cylinder 48
- 4. Piping 50
- Stop valve 51
- Tube connection 51
- 4.2 Piping for System 2 52
- 4.3 Piping for System 3 53
- <4. Piping> 54
- Compensation 55
- Table 4.3 Piping Parts 57
- 5. Wiring 58
- 5.1.2 Wiring 59
- 5.2 Wiring for Analog Output 60
- 5.3.1 Wiring for Power Line 61
- 5.5 Wiring for Contact Input 62
- 5.5.2 Wiring Procedure 63
- 6. Components 64
- 7. Startup 66
- 7.2 Valve Setup 67
- 7.4.1 Display and Switches 68
- 7.4.2 Display Conguration 69
- 7.4.5 Changing Set Values 71
- 7.7 Output Range Setting 74
- 7.8 Checking Current Loop 76
- 7.9 Checking Contact I/O 76
- 7.9.1 Contact Output Check 77
- 7.10 Calibration 80
- 7.10.2 Manual Calibration 82
- 8. Detailed Data Setting 84
- Concentration ( at 20 mA) 85
- 8.2.4 Default Values 85
- 8.3 Output Hold Setting 86
- Output hold time 87
- 8.3.3 Output Hold Setting 88
- 8.3.4 Default Values 88
- 8.4.1 Alarm Values 89
- 8.4.2 Alarm Output Actions 89
- 8.4.3 Alarm Setting 90
- 8.5 Output Contact Setup 91
- 8.5.3 Default Values 93
- 8.6 Input Contact Settings 94
- 8.7 Other Settings 95
- 8.7.3 Setting Fuels 97
- For liquid fuel 98
- For gas fuel 98
- For solid fuel 98
- Absolute 99
- Dry-bulb temperature, °C 99
- Table 8.16 Fuel Data 100
- 8.7.4 Setting Purging 101
- 9. Calibration 102
- 9.1.2 Calibration Gas 103
- 9.1.3 Compensation 103
- <9. Calibration> 104
- <9. Calibration> 105
- 9.2 Calibration Procedures 106
- IM 11M12A01-04E 108
- 9.2.2 Calibration 109
- 10. Other Functions 110
- 10.1.1 Air Ratio 112
- 10.1.2 Cell Temperature 112
- 10.1.3 C. J. Temperature 112
- 10.1.5 Cell Voltage 113
- 10.1.6 Thermocouple Voltage 113
- 10.1.7 Cold Junction Voltage 113
- 10.1.8 Current Output 113
- 10.1.9 Response Time 114
- 10.1.11 Robustness of a Cell 114
- <10. Other Functions> 115
- 00.06.21 116
- 10.4 Reset 118
- Table 10.6 Resetting 119
- 10.5.3 Calibration Gas Flow 126
- Setting Unit 128
- Calibration gas tube 131
- Exploded view of components 131
- (with outside diameter 131
- Groove in which the contact 132
- (E7042BS) is placed 132
- F11.2E.ai 132
- View A-A 134
- F11.4E.ai 134
- 11.1.5 Replacement of O-ring 135
- F11.5E.ai 137
- Cover of Display 137
- Calibration Unit 139
- 12. Troubleshooting 140
- <12. Troubleshooting> 141
- Generated 143
- Multimeter 146
- (Ω) 146
- Heater wire 146
- Customer 150
- Maintenance 150
- Parts List 150
- CMPL 11M12A01-04E 151
- Revision Information 156
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