Yokogawa Integral Oxygen Analyzer ZR202 Manuel d'utilisateur Page 16
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<1.Overview>
1-1
IM 11M12A01-04E
1. Overview
The EXAxt ZR Integrated type Zirconia Oxygen Analyzer is used to monitor and control the oxygen
concentration in combustion gases, in boilers and industrial furnaces, for wide application in industries
which consume considerable energy-such as steel, electric power, oil and petrochemical, ceramics,
pulp and paper, food, or textiles, as well as incinerators and medium/small boilers. It can help conserve
energy in these industries. The EXAxt ZR also contributes to preservation of the earth’s environment
in preventing global warming and air pollution by controlling complete combustion to reduce CO
2
, SOx
and NOx.
The EXAxt ZR Integrated type Zirconia Oxygen Analyzer integrates both probe and converter. The
analyzers need not use a sampling device, and allow direct installation of the probe in the wall of a ue
or furnace to measure the concentration of oxygen in the stack gas of the temperature up to 700°C.
The probe uses a high-reliability Zirconia sensor and a heater assembly that can be replaced on site.
The analyzer is equipped with three infrared switches, which enable the user to operate the equipment
without opening the cover on site. Analyzer calibration can also be fully automated and the automatic
calibration unit is provided. Choose the equipment which best suits your needs so that an optimal
combustion control system can be obtained.
Some examples of typical system conguration are illustrated below:
1.1 <EXAxtZR>SystemConguration
The system configuration should be determined by the conditions; e.g. whether the calibration is to
be automated, and whether flammable gas is present and requires safety precautions. The system
conguration can be classied into three basic patterns as follows:
1.1.1 System 1
This is the simplest system consisting of an integrated type analyzer. This system can be implemented
for monitoring oxygen concentration in the combustion gases boiler. No piping is required for the
reference gas (air) which is fed in at the installation site. The ZO21S standard gas unit is used for
calibration.
Zero gas from this unit and span gas (air) is sent to the probe through a tube which is connected
during calibration.
~
ZR202G Integrated type Zirconia Oxygen Analyzer
ZO21S Standard gas unit
Stop valve
Calibration gas
F1.1E.ai
~
100 to 240 V AC
100/110/115
200/220/240 V AC
Contact input
Analog output, contact output
Digital output (HART)
Figure1.1 ExampleofSystem1
- Model ZR202G 1
- Integrated type 1
- Zirconia Oxygen Analyzer 1
- Introduction 2
- <Introduction> 3
- Relates to 3
- (1) About This Manual 4
- IMPORTANT 5
- NOTICE 7
- After-Sales Warranty 8
- CONTENTS 10
- <CONTENTS> 11
- 1. Overview 16
- 1.1.2 System 2 17
- 1.1.3 System 3 18
- 1.2.1 System Components 19
- 2. Specications 20
- <2. Specications> 21
- <2. Specications> 22
- Functions 23
- Display and setting content: 23
- Model and Codes 25
- • External Dimensions 26
- • Standard Accessories 26
- 2.1.3 ZO21R Probe Protector 28
- • Specications 31
- • Model and Codes 31
- External Dimensions 32
- 2.3 ZO21S Standard Gas Unit 33
- 2.4 Other Equipment 34
- • Standard Specication 35
- • Standard Specications 35
- Standard Specications 36
- F2.16.EPS 38
- Blank Page 39
- 3. Installation 40
- 3.1.2 Probe Insertion Hole 41
- Probe Protector (ZO21R) 42
- <3. Installation> 43
- 3.2.1 Installation Location 44
- 3.3.1 Installation Location 46
- Calibration Gas Cylinder 48
- 4. Piping 50
- Stop valve 51
- Tube connection 51
- 4.2 Piping for System 2 52
- 4.3 Piping for System 3 53
- <4. Piping> 54
- Compensation 55
- Table 4.3 Piping Parts 57
- 5. Wiring 58
- 5.1.2 Wiring 59
- 5.2 Wiring for Analog Output 60
- 5.3.1 Wiring for Power Line 61
- 5.5 Wiring for Contact Input 62
- 5.5.2 Wiring Procedure 63
- 6. Components 64
- 7. Startup 66
- 7.2 Valve Setup 67
- 7.4.1 Display and Switches 68
- 7.4.2 Display Conguration 69
- 7.4.5 Changing Set Values 71
- 7.7 Output Range Setting 74
- 7.8 Checking Current Loop 76
- 7.9 Checking Contact I/O 76
- 7.9.1 Contact Output Check 77
- 7.10 Calibration 80
- 7.10.2 Manual Calibration 82
- 8. Detailed Data Setting 84
- Concentration ( at 20 mA) 85
- 8.2.4 Default Values 85
- 8.3 Output Hold Setting 86
- Output hold time 87
- 8.3.3 Output Hold Setting 88
- 8.3.4 Default Values 88
- 8.4.1 Alarm Values 89
- 8.4.2 Alarm Output Actions 89
- 8.4.3 Alarm Setting 90
- 8.5 Output Contact Setup 91
- 8.5.3 Default Values 93
- 8.6 Input Contact Settings 94
- 8.7 Other Settings 95
- 8.7.3 Setting Fuels 97
- For liquid fuel 98
- For gas fuel 98
- For solid fuel 98
- Absolute 99
- Dry-bulb temperature, °C 99
- Table 8.16 Fuel Data 100
- 8.7.4 Setting Purging 101
- 9. Calibration 102
- 9.1.2 Calibration Gas 103
- 9.1.3 Compensation 103
- <9. Calibration> 104
- <9. Calibration> 105
- 9.2 Calibration Procedures 106
- IM 11M12A01-04E 108
- 9.2.2 Calibration 109
- 10. Other Functions 110
- 10.1.1 Air Ratio 112
- 10.1.2 Cell Temperature 112
- 10.1.3 C. J. Temperature 112
- 10.1.5 Cell Voltage 113
- 10.1.6 Thermocouple Voltage 113
- 10.1.7 Cold Junction Voltage 113
- 10.1.8 Current Output 113
- 10.1.9 Response Time 114
- 10.1.11 Robustness of a Cell 114
- <10. Other Functions> 115
- 00.06.21 116
- 10.4 Reset 118
- Table 10.6 Resetting 119
- 10.5.3 Calibration Gas Flow 126
- Setting Unit 128
- Calibration gas tube 131
- Exploded view of components 131
- (with outside diameter 131
- Groove in which the contact 132
- (E7042BS) is placed 132
- F11.2E.ai 132
- View A-A 134
- F11.4E.ai 134
- 11.1.5 Replacement of O-ring 135
- F11.5E.ai 137
- Cover of Display 137
- Calibration Unit 139
- 12. Troubleshooting 140
- <12. Troubleshooting> 141
- Generated 143
- Multimeter 146
- (Ω) 146
- Heater wire 146
- Customer 150
- Maintenance 150
- Parts List 150
- CMPL 11M12A01-04E 151
- Revision Information 156
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