Yokogawa Single Channel Oxygen Analyzer System ZR22/ZR402 Manuel d'utilisateur

User'sManualIM 11M13A01-02EModel ZR22S, ZR402GSeparate type ExplosionproofZirconia Oxygen AnalyzerIM 11M13A01-02E2nd Edition

ixIM 11M13A01-02EContentsIntroduction...

IM 11M13A01-02E7-17. Startup7. StartupThe following describes the minimum operating requirements — from supplying powerto the converter to analog out

IM 11M13A01-02E7-27.3 Supplying Power to the ConverterCAUTIONTo avoid temperature changes around the sensor, it is recommended that (rather thanturnin

IM 11M13A01-02E7-37. Startup7.4 Touchpanel Switch Operations7.4.1 Basic Panel and SwitchThe converter uses a touchpanel switch which can be operated

IM 11M13A01-02E7-47.4.2 Display Configuration (for Oxygen Analyzer)Figure 7.3.1 shows the configuration. A password the displays positioned below enab

IM 11M13A01-02E7-57. Startup7.4.3 Display FunctionsIndividual panel displays in the display configuration provide the following functions:(1) Basic p

IM 11M13A01-02E7-6Operation DisplayPress the [ABC] key once. A2Press and hold the [ABC] key. A A

IM 11M13A01-02E7-77. Startup7.5 Confirmation of Converter Type SettingThis converter can be used for both the Oxygen Analyzer and the Humidity Analyz

IM 11M13A01-02E7-87.6 Confirmation of Detector Type SettingCheck that the detector in Figure 7.7 is the one for this equipment.WARNING• If this conver

IM 11M13A01-02E7-97. Startup7.9 Setting Display ItemThis section briefly describes the display item settings shown in Figure 7.11, “BasicPanel Displa

IM 11M13A01-02E7-10Table 7.2 Display ItemsT7.2E.EPS *1: If an analog output damping constant is set, the oxygen concentration display then includes th

IM 11M13A01-02Ex3.2 Installation of the Detector (Model ZR22S-h-015) ... 3-83.2.1 Installation Location ...

IM 11M13A01-02E7-117. Startup7.10 Checking Current LoopThe set current can be output as an analog output.(1) Press the Setup key on the basic panel d

IM 11M13A01-02E7-127.11 Checking Contact I/OConduct the contact input and output checking as well as operational checking of thesolenoid valves for au

IM 11M13A01-02E7-137. Startup7.11.2 Checking Calibration Contact OutputThe calibration contacts are used for solenoid valve drive signals for the ZR4

IM 11M13A01-02E7-147.12 CalibrationThe converter is calibrated in such a way that the actual zero and span gases are mea-sured and those measured valu

IM 11M13A01-02E7-157. Startup(2) Span-gas concentrationWith “Span gas conc” selected in the Calibration setup display, display the Numeric-data Entry

IM 11M13A01-02E7-16(3) Follow the display message in Figure 7.19 to turn on span gas flow. Open the span-gas flow valve for the Flow Setting Unit by l

IM 11M13A01-02E7-177. Startup(7) Follow the instructions in the display as in Figure 7.23 to turn on the zero gas flow.To do this, open the zero-gas

IM 11M13A01-02E7-18(9) After the measured value has stabilized, press the [Enter] key to display the “zero-calibration complete” display shown in Figu

IM 11M13A01-02E8-18. Detailed Data Setting8. Detailed Data Setting8.1 Current Output SettingThis section describes setting of the analog output range

IM 11M13A01-02E8-2Setting example 2If the setting (for a 4 mA current) is 75% O2, you must set the oxygen concentration forthe maximum (20 mA) point a

xiIM 11M13A01-02E6. Components ... 6-16

IM 11M13A01-02E8-38. Detailed Data Setting8.1.5 Default ValuesWhen the analyzer is delivered or reset to defaults, the output current default setting

IM 11M13A01-02E8-48.2 Output Hold SettingThe “output hold” functions hold an analog output signal at a preset value during theequipment’s warm-up time

IM 11M13A01-02E8-58. Detailed Data SettingFor semi-automatic calibration, “under calibration” is the time required from enteringcalibration instructi

IM 11M13A01-02E8-68.2.3 Output Hold SettingTo set the output hold, follow these steps:(1) Press the Setup key in the basic panel display to display th

IM 11M13A01-02E8-78. Detailed Data Setting8.3 Setting Oxygen Concentration AlarmsThe analyzer enables the setting of four alarms — high-high, high, l

IM 11M13A01-02E8-8In the example in Figure 8.4, the high-limit alarm point is set to 7.5% O2, the delay timeis set to five seconds, and hysteresis is

IM 11M13A01-02E8-98. Detailed Data Setting Parameter: Oxygenr Hysteresis: 0.1%O2r Contact delay: 3 sr SetpointsEnterAlarm

IM 11M13A01-02E8-108.4 Output Contact Setup8.4.1 Output ContactMechanical relays provide contact outputs. Be sure to observe relay contact ratings. (F

IM 11M13A01-02E8-118. Detailed Data Setting Output contact 1r Output contact 2r Output contact 3r lnput contactsEnterContact setupF8.7E.EP

IM 11M13A01-02E8-12Table 8.5 Output Contact SettingsAlarm and ErrorsettingsOther settingsNote: To provide an alarm with an output contact, be sure to

IM 11M13A01-02Exii8.5.2 Setting Procedure... 8-158.5.3 Default Values

IM 11M13A01-02E8-138. Detailed Data Setting8.4.3 Default ValuesWhen the analyzer is delivered, or if data are initialized, alarm and other setting de

IM 11M13A01-02E8-148.5 Input Contact Settings8.5.1 Input Contact FunctionsThe converter input contacts execute set functions by accepting a remote dry

IM 11M13A01-02E8-158. Detailed Data Setting8.5.2 Setting ProcedureThe following are set so that semi-automatic calibration starts when input contact

IM 11M13A01-02E8-168.6 Other Settings8.6.1 Setting the Date-and-TimeThe following describe how to set the date-and-time. Automatic calibration or blow

IM 11M13A01-02E8-178. Detailed Data Setting8.6.2.2Default ValuesWhen the analyzer is delivered, or if data are initialized, the average-value calcula

IM 11M13A01-02E8-18Fill in the boxes with fuel parameters in Equation 2 above to calculate the moisturecontent. Use A0, Gw and X shown in Table 8.8. I

IM 11M13A01-02E8-198. Detailed Data Setting400.0460.0440.0420.0400.0380.0360.0340.0320.0300.0280.0260.0240.0220.0200.0180.0160.0140.0120.0100.0080.00

IM 11M13A01-02E8-20Table 8.8 Fuel Datad For liquid fuelABCChONSwCO2H2OSO2N20.78~ 0.830.81~ 0.840.85~ 0.880.83~ 0.890.90~ 0.93

IM 11M13A01-02E8-218. Detailed Data Setting8.6.3.2ProcedureTo make a fuel setting, follow these steps:(1) Press the Setup key in the basic panel disp

IM 11M13A01-02E8-228.6.4 Setting PurgingPurging is to remove condensed water in the calibration gas pipe by supplying a spancalibration gas for a give

xiiiIM 11M13A01-02E11.1.6 Cleaning the High-temperature Probe Adapter... 11-911.1.7 Stopping and Re-starting Operati

IM 11M13A01-02E8-238. Detailed Data Setting8.6.5 Setting PasswordsThe converter enables password settings to prevent unauthorized switching from theE

IM 11M13A01-02E8-24

IM 11M13A01-02E9-19. Calibration9. Calibration9.1 Calibration Briefs9.1.1 Principle of MeasurementThis section sets forth the principles of measureme

IM 11M13A01-02E9-20.10.5 1 5 10 21.050 100120100806040200-20-400.51% 02,81.92mV(Zero origin of calibration)21.0% O2, 0mV(Span origin of calibration)Ox

IM 11M13A01-02E9-39. Calibration9.1.3 CompensationThe deviation of a measured value from the theoretical cell electromotive force ischecked by the me

IM 11M13A01-02E9-421.0 p1 0.5181.92eze1es0CABZero-point correction factor = (B/A) x 100 (percent) Correctable range: 100 ± 30 percentSpan correction

IM 11M13A01-02E9-59. Calibration9.2 Calibration ProceduresCAUTION Calibration should be made under normal operating conditions (if the probe is con

IM 11M13A01-02E9-69.2.1.2Calibration ProcedureSelect both span and zero calibrations or span calibration only or zero calibration only.Usually select

IM 11M13A01-02E9-79. Calibration9.2.1.5Setting Calibration Time• When the calibration mode is in manual:First set the output stabilization time. Thi

IM 11M13A01-02E9-8(1) Select the “Calibration timing” display. A panel display as shown in Figure 9.7appears.(2) Select each item for the calibration

IM 11M13A01-02Exiv

IM 11M13A01-02E9-99. Calibration9.2.3 Calibration9.2.3.1Manual CalibrationFor manual calibration, consult Section 7.12, “Calibration” earlier in this

IM 11M13A01-02E9-109.2.3.3Automatic CalibrationNo execution operations are required for automatic calibration. Automatic calibrationstarts in accordan

IM 11M13A01-02E10-110. Other Functions10. Other Functions10.1 Display10.1.1 Detailed DisplayPress the Detailed-data key on the basic panel display to

IM 11M13A01-02E10-210.1.1.2 Response TimeThe cell’s response time is obtained in the procedure shown in Figure 10.3. If onlyeither a zero-point or sp

IM 11M13A01-02E10-310. Other Functions10.1.1.6 Cell VoltageThe cell (sensor) voltage will be an index to determine the amount of degradation of these

IM 11M13A01-02E10-410.1.1.11 Maximum Oxygen ConcentrationThe maximum oxygen concentration and the time of its occurrence during the periodspecified i

IM 11M13A01-02E10-510. Other Functions10.1.2 Trend GraphPress the Graph display key in the basic panel display to switch to the graph display.This wil

IM 11M13A01-02E10-60.0%O225.0%O210min./div12.3%O260 data itemsUpper limit setLower limit setTime per graduation, calculated by the set sampling period

IM 11M13A01-02E10-710. Other Functions10.1.3 Auto(matic) Revert TimeWhile the Execution/Setup display, or any other display that is positioned lower t

IM 11M13A01-02E10-8Enterr Display itemr Trend graphr Auto return time: 0 min Language:Display setupF10.7E.EPSEnglishDeutschFranciasFi

IM 11M13A01-02E1-11. Overview1. OverviewThe EXAxtZR Separate-type Explosionproof Zirconia Oxygen Analyzer is used tomonitor and control the oxygen co

IM 11M13A01-02E10-910. Other Functions10.2.2 Operation of BlowbackFigure 10.9 shows a timing chart for the operation of blowback. To execute blowbackw

IM 11M13A01-02E10-10In the Blowback setup display shown in Figure 10.10, if you choose “Mode: Nofunction” or “Semi-auto blowback,” the Interval, Start

IM 11M13A01-02E10-1110. Other Functions10.3 Operational Data InitializationIndividual set data initialization enables you to return to the default val

IM 11M13A01-02E10-12Table 10.5 Initialization Items and Default ValuesT10.5E-1.EPSItem Data to be initialized Default settingType of

IM 11M13A01-02E10-1310. Other FunctionsT10.5E-2.EPSItem Data to be initialized Default setting Parameter Oxygen Alarm sett

IM 11M13A01-02E10-1410.4 ResetResetting enables the equipment to restart. If the equipment is reset, the power is turnedoff and then back on. In pract

IM 11M13A01-02E10-1510. Other Functions10.5 Handling of the ZO21S Standard Gas Unit (Non CEMark)The following describe how to flow zero and span gases

IM 11M13A01-02E10-1610.5.2 Installing Gas CylindersEach ZO21S Standard Gas Unit comes with six zero-gas cylinders including a spare.Each gas cylinder

IM 11M13A01-02E10-1710. Other Functions<Flow of span gas (air)>The standard gas unit is used only when manual calibration is employed. Therefore

IM 11M13A01-02E10-18(1) Use the needle of the zero gas valve “ CHECK GAS “ to puncture a hole in the gascylinder installed as described in Section 10

IM 11M13A01-02E1-21.1 < EXAxtZR > System ConfigurationThe system configuration should be determined by the conditions; e.g. whether calibra-tion

IM 11M13A01-02E10-1910. Other Functions10.6 Methods of Operating Valves in the ZA8F Flow SettingUnitThe ZA8F Flow Setting Unit is used as a calibratio

IM 11M13A01-02E10-2010.6.3 Operating the Zero Gas Flow Setting ValveOperate the zero gas flow setting valve during zero-point calibration in the follo

IM 11M13A01-02E11-111. Inspection and Maintenance11. Inspection and MaintenanceThis chapter describes the inspection and maintenance procedures for t

IM 11M13A01-02E11-211.1 Inspection and Maintenance of the Detector11.1.1 Cleaning the Calibration Gas TubeThe calibration gas, supplied through the ca

IM 11M13A01-02E11-311. Inspection and Maintenance11.1.2 Replacing the Sensor AssemblyThe performance of the sensor (cell) deteriorates as its surface

IM 11M13A01-02E11-43. Part assembly procedure(1) First, install the contact. Being careful not to cause irregularities in the pitch of thecoil spiral

IM 11M13A01-02E11-511. Inspection and MaintenanceF11.3E.EPSFlame arrestor assemblyBolts (four)Washers (four)SensorU-shaped pipeFilterMetal O-ringCont

IM 11M13A01-02E11-6TCCELL CJ1 2 3 4 5 687HTR101113141222789221234562122262827313224252930231715181920131216( )( )( )( )CEL

IM 11M13A01-02E11-711. Inspection and MaintenanceReplacement of heater strut assemblyRefer to Figure 11.4 as an aid in the following discussion.Remov

IM 11M13A01-02E11-811.1.4 Replacement of flame arrester assemblyIf it takes longer for the analyzer to return to read the concentration of a sample ga

IM 11M13A01-02E1-31. Overview1.1.2 System 2This example, System 2, represents typical applications in large boilers and heatingfurnaces, where there

IM 11M13A01-02E11-911. Inspection and Maintenance11.1.6 Cleaning the High-temperature Probe AdapterCAUTION• Do NOT subject the probe of the High-temp

IM 11M13A01-02E11-1011.2 Inspection and Maintenance of the ConverterThe converter does not require routine inspection and maintenance. If the converte

IM 11M13A01-02E11-1111. Inspection and MaintenanceTo replace the fuse, follow these steps:(1) Turn off the power to the converter for safe replacemen

IM 11M13A01-02E11-1211.2.3 Adjust LCD screen contrastAn LCD is built in the ZR402G converter. The contrast of this LCD is affected by itsambient tempe

IM 11M13A01-02E11-1311. Inspection and Maintenance11.3 Replacing Flow meter in ZR40H Autocalibration Unit(1) Remove piping and wiring, and remove the

IM 11M13A01-02E11-14F11.10E.epsAA'BB'CC'DD'Two screws fix flow meterConnect piping pairs A-A', B-B', C-C', D-D&apos

IM 11M13A01-02E12-112. Troubleshooting12. TroubleshootingThis chapter describes errors and alarms detected by the self-diagnostic function of theconv

IM 11M13A01-02E12-212.1.2 Measures to Take When an Error Occurs12.1.2.1 Error-1: Cell Voltage FailureError-1 occurs when the cell (sensor) voltage in

IM 11M13A01-02E12-312. Troubleshooting12.1.2.2 Error-2: Heater Temperature FailureThis error occurs if the detector heater temperature does not rise

IM 11M13A01-02E12-4CAUTION• Measure the thermocouple resistance value after the difference between the detectortip temperature and the ambient tempera

IM 11M13A01-02E1-41.2 < EXAxtZR > System Components1.2.1 System ComponentsT1.1E.EPSSystem ComponentsModel ZR22S Separate type Explosionproof Zir

IM 11M13A01-02E12-512. Troubleshooting12.2 Displays and Measures to Take When Alarms are Gen-erated12.2.1 What is an Alarm?When an alarm is generated

IM 11M13A01-02E12-612.2.2 Measures Taken When Alarms are Generated12.2.2.1 Alarm 1: Oxygen Concentration AlarmThis alarm is generated when a measured

IM 11M13A01-02E12-712. Troubleshooting(4) Confirm whether deterioration of or damage to the sensor assembly that caused thealarm has occurred abruptl

IM 11M13A01-02E12-812.2.2.3 Alarm 7: Span-point Calibration Coefficient AlarmIn calibration, this alarm is generated when the span correction factor

IM 11M13A01-02E12-912. Troubleshooting12.2.2.5 Alarm 10: Cold Junction Temperature AlarmThis alarm is generated when the temperature of the cold jun

IM 11M13A01-02E12-1012.2.2.6 Alarm 11: Thermocouple Voltage AlarmThis alarm is generated when the emf (voltage) of the thermocouple falls below -5 mV

IM 11M13A01-02E12-1112. Troubleshooting12.3 Countermeasures When Measured Value Shows ErrorThe causes that the measured value shows an abnormal value

IM 11M13A01-02E12-1212.3.2 Measured Value Lower Than True Value<Causes and Countermeasures>(1) The measuring gas pressure becomes lower.Where an

CustomerMaintenanceParts ListYokogawa Electric CorporationAll Rights Reserved, Copyright © 2005, Yokogawa Electric Corporation.Subject to change witho

CustomerMaintenanceParts ListYokogawa Electric CorporationAll Rights Reserved, Copyright © 2000, Yokogawa Electric Corporation.Model ZR402GZirconia Ox

iIM 11M13A01-02EIM 11M13A01-02E2nd Edition: Jul. 2006 (YK)All Rights Reserved, Copyright © 2005, Yokogawa Electric CorporationIntroductionThe EXAxtZR

IM 11M13A01-02E2-12. Specifications2. SpecificationsThis chapter describes the specifications for the following:ZR22S Separate-type explosionproof de

CustomerMaintenanceParts ListYokogawa Electric CorporationAll Rights Reserved, Copyright © 2000, Yokogawa Electric Corporation.CMPL 11M12A01-11E1st Ed

CustomerMaintenanceParts ListYokogawa Electric Corporation© Copyright 2000(YK). 3rd Edition: Dec. 2000 (YK)Model ZO21SZirconia Oxygen Analyzer/ High T

CustomerMaintenanceParts ListYokogawa Electric CorporationAll Rights Reserved, Copyright © 2000, Yokogawa Electric Corporation.CMPL 11M03B01-05E1st Ed

CustomerMaintenanceParts ListYokogawa Electric CorporationAll Rights Reserved, Copyright © 2000, Yokogawa Electric Corporation.CMPL 11M03B01-10E1st Ed

iRevision RecordManual Title : Model ZR22S, ZR402G Separate type Explosionproof Zirconia Oxygen AnalyzerManual Number : IM 11M13A01-02EEdition Date Re

IM 11M13A01-02E2-22.1 General SpecificationsStandard SpecificationsMeasured Object: Oxygen concentration in combustion exhaust gas and mixed gas(exclu

IM 11M13A01-02E2-32. Specifications2.2 Separate-type Explosionproof Detector and RelatedEquipmentSeparate-type Explosionproof detector ZR22S can be u

IM 11M13A01-02E2-4 IECEx Flameproof: ZR22S-DIECEx flameproof typeEx d IIB+H2 T2Enclosure: IP66IECEx type of protection "Dust"Ex tD A21 I

IM 11M13A01-02E2-52. SpecificationsTerminal Box Paint Color:Case; Mint green (Munsell 5.6BG3.3/2.9)Cover; Mint green (Munsell 5.6BG3.3/2.9)Finish: Po

IM 11M13A01-02E2-6ModelZR22SFlange(*2)-A-B-C-E-F-G-K-L-M-P-Q-R-S-WSeparate type Explosionproof Zirconia Oxygen Analyzer, DetectorLengthWetted material

IM 11M13A01-02E2-72. SpecificationsEXTERNAL DIMENSIONSModel ZR22S Separate type Explosionproof Zirconia Oxygen Analyzer, DetectorsF2.1E.EPSRc1/4 or 1

IM 11M13A01-02E2-82.2.2 ZO21R-L Probe ProtectorThis probe protector is required for the general-use detector when it is used for oxygenconcentration m

IM 11M13A01-02E2-92. Specifications2.3 High-Temperature Separate-type Detector and RelatedEquipment2.3.1 ZR22S (0.15m) High-Temperature Separate-type

IM 11M13A01-02E2-102.3.2 ZO21P-H Adapter for High-Temperature ProbeThe probe adapter is used to lower the sample gas to a temperature below 7008C (bel

IM 11M13A01-02EiiThis manual consists of twelve chapters. Please refer to the reference chapters forinstallation, operation and maintenance.Table of C

IM 11M13A01-02E2-112. SpecificationsF2.3E.EPSR1/2 (Note2)Approx. 351180Detector (ZR22S)Flangef52 overf30f60.5High temperatureProbe110f115170tApprox.

IM 11M13A01-02E2-122.4 ZR402G Separate-type ConverterWARNINGConverter (Model ZR402G) must not be located in hazardous area.2.4.1 Standard Specificatio

IM 11M13A01-02E2-132. Specifications2.4.2 FunctionsDisplay Functions:Value Display; Displays values of the measured oxygen concentration, etcGraph Di

IM 11M13A01-02E2-14Output Related Items: Analog output/output mode selection, output conditions whenwarming-up/maintenance/calibrating (during blowbac

IM 11M13A01-02E2-152. SpecificationsCalibration:Method; zero/span calibrationCalibration mode; automatic, semi-automatic and manual (All are operated

IM 11M13A01-02E2-16d External DimensionsF2.4E.EPSd AccessoriesItemFuse Bracket for mountingScrew for BracketPat.No.A1113EFF9554ALF9123GFQty111Descript

IM 11M13A01-02E2-172. Specifications2.5 ZA8F Flow Setting Unit and ZR40H Automatic Cali-bration Unit2.5.1 ZA8F Flow Setting UnitThis flow setting uni

IM 11M13A01-02E2-18d External Dimensionsf6 holeReference air outletZero gas outletZero gas inletInstrument air inlet4-Rc1/420 2035 35Piping connection

IM 11M13A01-02E2-192. Specifications2.5.2 ZR40H Automatic Calibration UnitWARNINGAutomatic Calibration Unit (Model ZR40H) must not be located in haza

IM 11M13A01-02E2-20d External Dimensions OCK140250422641.2 41.254 71.52649.51222346 163040 47.5 25102 MAX5890 116.5f 6.5*1 with four M6 screws can wal

iiiIM 11M13A01-02Er ATEX DocumentationSFKaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeetovat saatavilla englannin-, saksan- ja ranskankielisinä.Mik

IM 11M13A01-02E2-212. Specificationsd Piping DiagramCHECKOUTZERO GAS INAIR INInstrument air Approx.1.5 l/min.flow meterflow meterREFOUT*2 *2EV1 EV2*2

IM 11M13A01-02E2-222.6 ZO21S Standard Gas UnitWARNINGStandard Gas Unit (Model ZO21S) must not be located in hazardous area.This is a handy unit to sup

IM 11M13A01-02E2-232. Specificationsd External Dimensions228253354921600Flow checkerSpan gas valveZero gas valveGas outletF2.8E.EPSZero gas cylinder

IM 11M13A01-02E2-242.7 Other Equipments2.7.1 Auxiliary Ejector for High Temperature (Part No. E7046EC or E7046EN)This ejector is used where pressure o

IM 11M13A01-02E2-252. Specifications38Approx.884020QaL200100051015P= 0.504030406080Po (kPa)Qa (l/min)0-1.0-0.5406080Pg (kPa)084406080Qg (l/min)L (m)P

IM 11M13A01-02E2-26< Pressure setting for the auxiliary ejector for high-temperature use >Pressure supply for the auxiliary ejector should be se

IM 11M13A01-02E2-272. Specifications2.7.2 Stop Valve (Part No. L9852CB or G7016XH)This valve mounted on the calibration gas line in the system to all

IM 11M13A01-02E2-282.7.3 Check Valve (Part No. K9292DN or K9292DS)This valve is mounted on the calibration gas line (directly connected to the detecto

IM 11M13A01-02E2-292. Specifications2.7.4 Air SetThis set is used to lower the pressure when instrument air is used as the reference andspan gases.•

IM 11M13A01-02E2-30A22[152-2.2+0.5-02-[6.5402-[6 screw depth 1040[74PrimarySecondary88Max. 210max. 55Approx. 122SecondarypressuregaugePanel (Horizonta

IM 11M13A01-02Eivr For the safe use of this equipmentWARNINGRequirements for explosionproof use:The ZR22S is connected to a ZR402G or AV550G*1 that is

IM 11M13A01-02E2-312. Specifications2.7.6 Model ZR22A Heater AssemblyZR22A-015-040-070-100-150-200T2.13E.EPSModel Suffix code DescriptionLength(*1)Ji

IM 11M13A01-02E2-32

IM 11M13A01-02E3-13. Installation3. InstallationThis chapter describes installation of the following equipment:Section 3.1 Detector (except model ZR2

IM 11M13A01-02E3-2F3.01E.EPSNon-hazardous areaHazardous areaZR22S DETECTORSolenoid ValveNeedle ValveNeedleValveStopValveSolenoidValveSolenoidValveFlo

IM 11M13A01-02E3-33. Installation• Take care not to generate mechanical sparking when accessing to thedetector and peripheral devices in hazardous lo

IM 11M13A01-02E3-43.1.4 CSA Explosionproof TypeZR22S-C Detector for use in hazardous locations:Note 1: Explosionproof for Class I, Division 1, Groups

IM 11M13A01-02E3-53. Installation3.1.5 IECEx Flameproof TypeZR22S-D Detector for use in hazardous locations:Note 1: IECEx KEM 06.0006IECEx flameproof

IM 11M13A01-02E3-63.1.6 Probe Insertion HoleIncludes those analyzers equipped with a probe supporter and probe protector.When preparing the probe inse

IM 11M13A01-02E3-73. Installation3.1.7 Installation of the DetectorCAUTION• The cell (sensor) at the tip of the detector is made of ceramic (zirconia

IM 11M13A01-02E3-83.2 Installation of the Detector (Model ZR22S-h-015)3.2.1 Installation LocationThis model detector is used with the High-temperature

vIM 11M13A01-02E• Every effort has been made to ensure accuracy in the preparation of this manual.However, should any errors or omissions come to the

IM 11M13A01-02E3-93. Installation(4) To prevent temperature rises due to radiant heat, insert heat insulator between thewall of the furnace and the p

IM 11M13A01-02E3-103.2.4 Mounting of the High-Temperature DetectorNoteCeramic (zirconia) is used in the sensor (cell) portion on the detector probe ti

IM 11M13A01-02E3-113. Installation3.3 Installation of the ConverterWARNINGConverter (Model ZR402G) must not be located in hazardous area.3.3.1 Locati

IM 11M13A01-02E3-12A pipe to be mounted (nominal JIS 50A)BracketNutWasherBolt*Screw*Washer*Fitting * Note: These fittings are attached to the equipmen

IM 11M13A01-02E3-133. Installation<Panel Mounting>(1) Cut out the panel according to Figure 3.11.274+20183+20F3.11E.EPSUnit: mmFigure 3.11 Pane

IM 11M13A01-02E3-143.4 Installation of ZA8F Flow Setting Unit3.4.1 LocationThe following should be taken into consideration:(1) Easy access to the uni

IM 11M13A01-02E3-153. Installation<Wall Mounting>(1) Make a hole in the wall as illustrated in Figure 3.14.223140F3.14E.EPS4 - f6.5 hole, or M6

IM 11M13A01-02E3-163.5 Installation of ZR40H Automatic Calibration UnitWARNINGAutomatic Calibration Unit (Model ZR40H) must not be located in hazardou

IM 11M13A01-02E3-173. Installation<Wall Mounting>(1) Make a hole in the wall as illustrated in Figure 3.17.223140F3.14E.EPS4 - f6.5 hole, or M6

IM 11M13A01-02E3-183.6 Insulation Resistance TestEven if the testing voltage is not so great that it causes dielectric breakdown, testingmay cause det

IM 11M13A01-02Evi(3) The following safety symbols are used on the product as well as in this manual.DANGERThis symbol indicates that the operator must

IM 11M13A01-02E4-14. Piping4. PipingThis chapter describes piping procedures based on two typical system configurations forEXAxt ZR Separate-type Exp

IM 11M13A01-02E4-24.1 Piping for System 1Piping in System 1 is illustrated in Figure 4.1.~ ZA8F flow setting unitEXAZR402GZR22S Separate type Explosio

IM 11M13A01-02E4-34. Piping4.1.1 Piping Parts for System 1Check that the parts listed in Table 4.1 are ready.Table 4.1 Detector Piping loca

IM 11M13A01-02E4-44.1.2 Piping for the Calibration GasThis piping is to be installed between the zero gas cylinder and the ZA8F flow settingunit, and

IM 11M13A01-02E4-54. Piping4.1.5 Piping to the High-temperature Probe Adapter• The measured gas should be at a temperature below 7008 C before reachi

IM 11M13A01-02E4-6In cases where condensation is likely to occur in the probe adapter when the sample gasis cooled, protect the probe adapter with an

IM 11M13A01-02E4-74. Piping4.2 Piping for System 2Piping in System 2 is illustrated in Figure 4.7. In System 2, calibration is automated;however, the

IM 11M13A01-02E4-8Instrument air Pressure regulatorAir SetNeedle valveflowmeterReference gasCalibration gasCheck valve~Zero gas cylinder ZR40H Auto Ca

IM 11M13A01-02E4-94. PipingThe following parts are required for blowback piping.• Blow pipe (to be prepared as illustrated in Figure 4.9.)• Two-way s

IM 11M13A01-02E4-10

viiIM 11M13A01-02Er Precautions in Handling Explosionproof Zirconia OxygenAnalyzerThe explosionproof zirconia oxygen analyzer (Model ZR22S) are design

IM 11M13A01-02E5-15. Wiring5. WiringIn this Chapter, the wiring necessary for connection to the EXAxtZR Separate-typeExplosionproof Zirconia Oxygen A

IM 11M13A01-02E5-2CAUTION• Select suitable cable O.D. to match the cable gland size.• Protective grounding should be connected in ways equivalent to D

IM 11M13A01-02E5-35. Wiring5.1.2 WiringConnect the following wiring to the converter. It requires a maximum of eight wiringconnections as shown below

IM 11M13A01-02E5-45.1.3 Mounting of Cable GlandFor each cable connection opening of the converter, mount a conduit that matches thethread size, or a c

IM 11M13A01-02E5-55. Wiring5.2 Wiring for Detector OutputThis wiring enables the converter to receive cell output from the detector, output from athe

IM 11M13A01-02E5-65.2.1 Cable SpecificationsDuring operation of the process, the terminal box may get quite hot and may reachtemperatures of up to 150

IM 11M13A01-02E5-75. Wiring5.2.3 Connection to the ConverterTo connect the wiring to the converter, proceed as follows:(1) M4 screws are used for the

IM 11M13A01-02E5-85.3 Wiring for Power to Detector HeaterThis wiring provides electric power from the converter to the heater for heating thesensor in

IM 11M13A01-02E5-95. Wiring(3) The size of the terminal screw threads is M3.5. Each cable should be terminated inthe corresponding size crimp-on term

IM 11M13A01-02E5-105.4 Wiring for Analog OutputThis wiring is for transmitting 4 to 20 mA DC output signals to a device, e.g. recorder.Maintain the lo

IM 11M13A01-02Eviiir After - Sales Warrantyd Do not modify the product.d During the warranty period, for repair under warranty carry or send the produ

IM 11M13A01-02E5-115. Wiring5.5 Power and Grounding WiringThis wiring supplies power to the converter and grounds the converter/detector.ConverterJum

IM 11M13A01-02E5-125.6 Contact Output WiringContact outputs 1 to 3 can be freely assigned to "low limit alarm", "high limit alarm"

IM 11M13A01-02E5-135. Wiring5.7 Wiring for ZR40H Automatic Calibration UnitThis wiring is for operating the solenoid valve for the zero gas and the s

IM 11M13A01-02E5-145.7.2 Wiring ProcedureM4 screws are used for the terminals of the converter. Each cable should be terminatedin the corresponding c

IM 11M13A01-02E5-155. Wiring5.8 Contact Input WiringThe converter can execute specified function when receiving contact signals.To use these contact

IM 11M13A01-02E5-16

IM 11M13A01-02E6-16. Components6. ComponentsIn this Chapter, the names and functions of components are described for the majorequipment of the EXAxt

IM 11M13A01-02E6-26.1.2 High-Temperature Detector (Model ZR22S-h-015)Sample gas outletWhen a negative measurement gas pressure is used, connect the au

IM 11M13A01-02E6-36. Components6.2 ZR402G ConverterEnterCommissioningr mA-output setupr Alarms setupr Contact setupr OthersBasic setupF7.6E.E

IM 11M13A01-02E6-46.3 ZA8F Flow Setting Unit, ZR40H Automatic Calibra-tion UnitReference gas flow setting valveSpan gas flow setting valveZero gas flo