Yokogawa PC-Based MX100 Manuel d'utilisateur

ServiceManualMX100/MW100Data Acquisition UnitSM MX100-01E2nd Edition

1-3SM MX100-01EPrinciples of Operation12345671.2 MX100 Main Module FunctionsThe main module is the heart of the MX100 Data Acquisition Unit. For deta

5-7SM MX100-01ESchematic Diagram12345675.6 Schematic diagram of 4-CH, Medium-Speed Strain Input Module (MX112-B12/B35/NDI-M04)MX112-B12-M04 Strain

5-8SM MX100-01EMX112-B35-M04 Strain CTRL BoardB8720TRCN02CN01STR Clamp Scan BoardB8720TSCN2CN1CN1STR CRP TM 350 Board (-B35)B8720TTFront TR Assembly

5-9SM MX100-01ESchematic Diagram1234567MX112-NDI-M04 Strain CTRL BoardB8720TRCN02CN01STR NDIS Scan BoardB8720TVCN3Terminal AssemblyB8720BUTo Base Pl

5-10SM MX100-01E5.7 Schemaic Diagram of 10-CH, High-Speed Digital Input Module (MX115-D05/D24-M10)MX115-D05-M10 DI Power BoardB8720TLCN1CN2DI Input

5-11SM MX100-01ESchematic Diagram1234567MX115-D24-M10DI Power BoardB8720TLCN1CN2CN2CN1CN1CN2Front TR Assembly*B8720BFTo Base PlatePCB AssemblyB8720EHM

5-12SM MX100-01E5.8 Schematic Diagram of 8-CH, Medium-Speed Analog Output Module (MX120-VAO-M08)RECT Cable ConnecterA1721JDRECT Cable ConnecterA1721J

5-13SM MX100-01ESchematic Diagram12345675.9 Schematic Diagram of 8-CH, Medium-Speed PWM Output Module (MX120-PWM-M08)CN101CN102CN1PWM CTRL BoardB8720

5-14SM MX100-01E5.10 Schemaic Diagram of 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10)RECT Cable ConnecterA1721JDRECT Cable ConnecterA172

6-1SM MX100-01ECustomer Maintenance Parts List1234567Chapter 6 Customer Maintenance Parts List6.1 MX100 Main Module Customer Maintenance Parts ListY

6-2SM MX100-01EMain Module3536373233423429303126 272221232018 1914 1716153211 12 131028254 65 7 89124413840 396.1 MX100 Main Module Customer Maintena

1-4SM MX100-01EDisplay While Processing Is in ProgressThe displays shown below repeats when there is access to the CF card, when the CF card is being

6-3SM MX100-01ECustomer Maintenance Parts List1234567 Main Module(CMP)Note:B9900SG 1 Screw (-W)41B8722DV 1 TR Cover (-W)40E9655FX 3 Screw (-W)39B872

6-4SM MX100-01E6.2 MX100 Main Module Standard Accessories(select)IM MX100-71EIM MX100-02E11Precautions on the Use of the MX100 Data Acquisition UnitM

6-5SM MX100-01ECustomer Maintenance Parts List12345676.3 MW100 Main Module Customer Maintenance Parts ListCopyright Jul. 2005 (YK). 3rd Edition: No

6-6SM MX100-01ENote:(CMP)Complete Set112345677Item Part No. Qty Power CordMS CODEOptionDescription12B8724BA 1 Module Assembly 1 D,F,H,M,Q,R-B8724BB

6-7SM MX100-01ECustomer Maintenance Parts List1234567MAIN MODULEAC POWERNote:(CMP)3Module AssemblyItem Part No. Qty Power CordMS CODEOptionDescri

6-8SM MX100-01ENote:(CMP)(select)(select)(select)(select)(select)95 6 7 8421 201 32528271122191823131617293032243335 15 1431261034 2 12Element Assemb

6-9SM MX100-01ECustomer Maintenance Parts List1234567Note:(CMP)5986321710Bezel AssemblyItem Part No. Qty Description1 B8724CT 1 Bezel (MW100- -1)2

6-10SM MX100-01E6.4 MW100 Main Module Standard Accessories12345678109111213141516171819

6-11SM MX100-01ECustomer Maintenance Parts List1234567Note: * For use in Japan only(CMP)Item Part No. Qty Description1234567891011A1073WD 1 Power S

6-12SM MX100-01E6.5 MX110 Analog Input Module Customer Maintenance Parts ListYokogawa Electric CorporationModel MX110-UNV-M10/NCModel MX110-UNV-

1-5SM MX100-01EPrinciples of Operation12345671.3 MW100 System OverviewMW100 Data Acquisition Unit The MW100 Data Acquisition Unit consists of a main

6-13SM MX100-01ECustomer Maintenance Parts List12345674-CH, High-Speed Universal Input Module (MX110-UNV-H04)Analog input module MX110-UNV-H0423459101

6-14SM MX100-01E Note:(CMP)FootLatchSpringModule Back PlateH04 Input PWR BoardGel SheetH04 Input AD BoardH04 Input CTRL BoardScrewTR CoverLabelTermi

6-15SM MX100-01ECustomer Maintenance Parts List123456710-CH, Medium-Speed Universal Input Module (MX110-UNV-M10 and MX110-UNV-M10/NC, MX110-V4R-M06)An

6-16SM MX100-01E Note:(CMP)FootLatchSpringModule Back Plate2111B8722DRB8722DFB8722EHB8720DL22212019181716141312111087654QtyPart No.B8720GBItem12Labe

6-17SM MX100-01ECustomer Maintenance Parts List12345676.6 MX112 Strain Input Module Customer Maintenance Parts ListMX112-B12-M04MX112-B35-M04MX112-N

6-18SM MX100-01EComplete Set (1-1)MX112-B12-M04, MX112-B35-M0418 2 3 9 4 7 6 51028 29 32 27 26 25 28 30343317 152013 16 14 24 19 12 18 23 212231 11

6-19SM MX100-01ECustomer Maintenance Parts List1234567 Complete Set (1-2)MX112-B12-M04, MX112-B35-M04Note:(CMP)Item Part No. Qty DescriptionB872

6-20SM MX100-01EComplete Set (2-1)MX112-NDI-M04123 202624 18 178 611 4 7 5 15 10 3 149 13 1216 19 21 22225STRAIN INPUTNO.SUFFIXSTYLEMODEL172608Made

6-21SM MX100-01ECustomer Maintenance Parts List1234567 Complete Set (2-2)MX112-NDI-M04Note:(CMP)Item Part No. Qty DescriptionB8720BL Module Assem

6-22SM MX100-01E6.7 MX115 Digital Input Module Customer Maintenance Parts ListYokogawa Electric CorporationModel MX115-D05-H10/NCModel MX115-D05-

1-6SM MX100-01EOne-to-N Connection with a PCThis is an example of a configuration suitable for relatively large scale data acquisition tasks. Connect

6-23SM MX100-01ECustomer Maintenance Parts List1234567MX115-D05-H10 and MX115-D05-H10/NCDigital input Module MX115-D05-H10, MX115-D05-H10/NCMX115-D24-

6-24SM MX100-01E (CMP)Note:FootLatchSpringModule Back Plate2111B8722DRB8722DFB8722EHB8720DL2120191817161413121087654QtyPart No.B8720GDItem12Label (

6-25SM MX100-01ECustomer Maintenance Parts List12345676.8 MX120 Output Module Customer Maintenance Parts List(MX120-VAO-M08, MX120-PWM-M08)MX120-VAO-

6-26SM MX100-01EComplete Set (1)MX120-VAO-M08, MX120-PWM-M08211286 4 7 5 14 10 39 9 13 12 1120 24 18192817 16 15 25 22 232726172608Made in JapanMO

6-27SM MX100-01ECustomer Maintenance Parts List1234567 Complete Set (2)MX120-VAO-M08, MX120-PWM-M08Note:(CMP)Item Part No. Qty DescriptionB8720B

6-28SM MX100-01E6.9 MX125 Digital Output Module Customer Maintenance Parts ListYokogawa Electric CorporationCopyright Apr. 2003(YK).3rd Edition: Nov.

6-29SM MX100-01ECustomer Maintenance Parts List1234567713161211192110 232022151714891865251234Digital output module MX125-MKC-M10172608Made in Japan

6-30SM MX100-01E Note:(CMP)11 DO Power boardDO Relay boardScrewTR CoverLabelRECT Cable ConnBezelPlateCase111122111B8720TNB8720TPB8722EMB8720FCB8720A

6-31SM MX100-01ECustomer Maintenance Parts List12345676.10 MX150 Base Plate Customer Maintenance Parts List(select)(select)QtyPart No.B8722CGItem23H

6-32SM MX100-01E6.11 10-CH Screw Terminal Block (772061) Customer Maintenance Parts ListYokogawa Electric CorporationCopyright Apr. 2003(YK).1st Edit

1-7SM MX100-01EPrinciples of Operation1234567One-to-N Connection with the PCThis is an example in which multiple PCs are connected to the MW100 for pe

6-33SM MX100-01ECustomer Maintenance Parts List12345676.12 Plate with Clamp Terminals (772063) Customer Maintenance Parts ListYokogawa Electric Corpo

7-1SM MX100-01EProcedures for Disassembly1234567Chapter 7 Procedures for Disassembly7.1 Disassembling the MX150 Base Plate1. Loosen the screws ind

7-2SM MX100-01E7.2 Disassembling the MX110 Analog Input Module7.2.1 Disassembling the MX110-UNV-H04Open the TR Cover1. Loosen the screw indicated by

7-3SM MX100-01EProcedures for Disassembly1234567Remove the Bezel4. Push in the tabs indicated by the arrow in the figure below, then remove the Bezel

7-4SM MX100-01E Remove the Plate Plate6. Free the tabs indicated by the arrows in the figure below with a pair of tweezers (2 on the left and r

7-5SM MX100-01EProcedures for Disassembly1234567 Remove the Module Case8. Free the tabs indicated by the arrows in the figure below with a pair of tw

7-6SM MX100-01E11. Remove the Module Back Plate. Module Back Plate removed (the center connectors seem to be coming free, but actually at this poi

7-7SM MX100-01EProcedures for Disassembly1234567Remove the H04 Input AD Board from the H04 Input PWR Board14. Remove the two connectors as indicated b

7-8SM MX100-01E7.2.2 Disassembling the MX110-UNV-M10Opening the TR Cover1. See section 7.2.1, “Disassembling the MX110-UNV-H04.”Remove the Front TR A

7-9SM MX100-01EProcedures for Disassembly1234567 Remove the Bezel4. See section 7.2.1, “Disassembling the MX110-UNV-H04.”Remove the Plate5. See sect

1-8SM MX100-01EMain ModuleThe main module is equipped with power supply connectors, a power switch, Ethernet ports, and other devices facilitating sup

7-10SM MX100-01E7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module7.3.1 Disassembling the MX110-V4R-M061. Remove th

7-11SM MX100-01EProcedures for Disassembly12345674. Remove the Plate from the Module case. PlatePlate removed5. Remove the 4 latches from the left a

7-12SM MX100-01E7. Remove the stud and screw from the rear panel. Rear panelStud8. Remove the 4 screws securing the Module back plate on th

7-13SM MX100-01EProcedures for Disassembly123456710. Remove the 2 screws shown in the figure below. Right side Left side11. The assembly separates in

7-14SM MX100-01E7.4 Disassembling the MX112 Medium-Speed Strain Input Module7.4.1 Disassembling the MX112-NDI-M041. Remove the terminal cover, then

7-15SM MX100-01EProcedures for Disassembly12345674. Remove the 2 screws. Terminal Assembly5. Remove the Terminal Assembly. 6. Remove the 2

7-16SM MX100-01E8. Pull the Module case in the direction of the arrow to remove it. 9. Remove the stud and screw. StudScrew10. Rem

7-17SM MX100-01EProcedures for Disassembly123456711. Remove the Module Back Plate. Module Back Plate12. Remove the 2 screws shown in the fig

7-18SM MX100-01E7.4.2 MX112-B12-M04, MX112-B35-M041. Remove the 2 screws from the front panel then remove the Front TR Assembly. Front TR As

7-19SM MX100-01EProcedures for Disassembly12345674. Pull the Bezel in the direction of the arrow to remove it. SeparatedModule case BezelBez

1-9SM MX100-01EPrinciples of Operation12345671.4 Functions of the MW100 Main ModuleThe main module is the central component of the MW100 Data Acquisi

7-20SM MX100-01E7. Pull the Module Case in the direction of the arrow to remove it. Module Case removed8. Remove the Stud and Screw from th

7-21SM MX100-01EProcedures for Disassembly123456710. Remove the Module Back Plate. Module back plate11. Remove the 2 screws shown in the fig

7-22SM MX100-01E7.5 Disassembling the MX115 Digital Input ModuleDisassemble this module in the same manner as described in 7.2.1, “Disassembling the

7-23SM MX100-01EProcedures for Disassembly12345677.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module

7-24SM MX100-01E4. Pull the Bezel in the direction of the arrow and remove it. Bezel BezelModule case5. Remove the Plate from the Module cas

7-25SM MX100-01EProcedures for Disassembly12345677. Remove the Module case. Latches removed Module case removedModule case Module case8. Rem

7-26SM MX100-01E10. Remove the Module back plate. Module back plate11. Remove the 2 screws shown in the figure. 12. The assembly se

7-27SM MX100-01EProcedures for Disassembly12345677.6.2 Disassembling the MX120-PWM-M081. Remove the terminal cover, then remove the terminal block.

7-28SM MX100-01E4. Pull the Bezel in the direction of the arrow and remove it from the Module case. Bezel BezelModule case5. Remove the Pla

7-29SM MX100-01EProcedures for Disassembly12345677. Pull the Module case in the direction of the arrow to remove it. Module case Module case8.

1-10SM MX100-01ESwitches and KeysThe MW100 has the following switches and keys. Some are included with options. • Start and Stop keys• User functi

7-30SM MX100-01E10. The Module back plate comes free. Module back plate11. Remove the 2 screws from the left and right sides. 12. T

7-31SM MX100-01EProcedures for Disassembly12345677.7 Disassembling the MX125 Digital Output Module Disassemble the MX125-MKC-M10Open the TR Cover1.

7-32SM MX100-01E7.8 Disassembling the 10ch Screw Terminal Block (772061)1. Remove the screw indicated by the arrow in the figure below. 2. F

7-33SM MX100-01EProcedures for Disassembly1234567 5. Disassemble the M10 Screw Terminal Board, Terminal Cover, and M10 RJC Board. M10 Screw Terminal

7-34SM MX100-01E7.9 Disassembling the MX100 Main ModuleRemove the Bezel Assembly from the Main Module1. See section 7.2.1, “Disassembling the MX110-

7-35SM MX100-01EProcedures for Disassembly12345673. Remove the CPU Back Plate. CPU Back Plate removed CPU Back PlateRemove the Heat Sin

7-36SM MX100-01E7. Lift the left and right side of the part indicated by the arrows of connector CN1 in the figure below. The SUMICARD comes out.

7-37SM MX100-01EProcedures for Disassembly123456711. The CPU Board and Memory Board are connected by the connector at the arrow in the figure below.

7-38SM MX100-01ERemove the Adapter15. Remove the screw indicated by the arrow in the top of the figure below. Then push the tab indicated by the arro

7-39SM MX100-01EProcedures for Disassembly123456720. Remove the Power Assembly and Inlet Board. Power AssemblyInlet BoardCautions When Reassembl

1-11SM MX100-01EPrinciples of Operation1234567DisplaysThe MW100 indicates its operating conditions with the following displays.• 7-segment LED• Stat

7-40SM MX100-01E7.10 Disassembling the MW100 Main Module Right sideLeft sideBottom panel1. Remove the screw from the bottom panel of the MW

7-41SM MX100-01EProcedures for Disassembly12345677.10 Disassembling the MW100 Main Module4. Remove 2 latches each from both the left and right sides

7-42SM MX100-01E8. Remove the screw shown in the figure.9. Remove the screw shown in the figure, then remove the bracket. Bracket10. Remove

7-43SM MX100-01EProcedures for Disassembly123456712. Release the RS422A board Assembly’s connector lock, then remove the SUMICARD. SUMICARD13

7-44SM MX100-01E15. Remove 4 latches shown in the figure. AdaptorAdapter & Display board removed.16. Remove the Adaptor & display boar

7-45SM MX100-01EProcedures for Disassembly123456718. Remove the screw from the left panel. CPU Board AssemblyMemory Board AssemblyDriver Boar

7-46SM MX100-01E20. Remove the 2 screws securing the External Board Assembly. External Board Assembly21. Release the External Board Assembly

7-47SM MX100-01EProcedures for Disassembly123456723. Remove the stud and screw from the rear panel. StudRear panel24. The assembly separates

7-48SM MX100-01E26. Remove the Driver board Assembly. Driver board Assy CPU board Assy27. Remove the screw from the Memory board Assembly.

7-49SM MX100-01EProcedures for Disassembly123456730. The assembly separates into the CPU Board Assembly and Bracket. Bracket CPU Board Assemb

1-12SM MX100-01E1.5 Input/Output Modules & Base PlateInput/Output ModulesThe following eleven types of modules are available. A screw terminal pl

iSM MX100-01E2nd Edition : October 2006 (YK)All Rights Reserved, Copyright © 2003 Yokogawa Electric CorporationImportant Notice to the UserThis manual

1-13SM MX100-01EPrinciples of Operation12345674-CH, Medium-Speed Strain Input Module (MX112-B12-M04 and MX112-B35-M04) • Minimum measurement interva

1-14SM MX100-01E8-CH, Medium-Speed Analog Output Module (MX120-VAO-M08) • Output update interval: 100 ms (shortest)• Maximum number of inputs: 8 out

1-15SM MX100-01EPrinciples of Operation12345671.6 Functions of the 4-CH, High-Speed Universal Input ModuleThis module is equipped with four inputs an

1-16SM MX100-01E1.7 Functions of the 10-CH, Medium-Speed Universal Input ModuleThis module is equipped with ten inputs and measures DC voltage, TC, R

1-17SM MX100-01EPrinciples of Operation12345671.8 Functions of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input ModuleThis module allows up to

1-18SM MX100-01E1.9 Functions of the 4-CH, Medium-Speed Strain Input ModuleThis module allows up to four inputs of measurement from strain gauges and

1-19SM MX100-01EPrinciples of Operation12345671.10 Functions of the 10-CH, High-Speed Digital Input ModuleThis module is equipped with ten inputs and

1-20SM MX100-01E1.11 Functions of the 8-CH, Medium-Speed Analog Output ModuleThe module has eight outputs for voltage or current. An external power

1-21SM MX100-01EPrinciples of Operation12345671.12 Functions of the 8-CH, Medium-Speed PWM Output ModuleThis module has eight outputs for pulse wave

1-22SM MX100-01E1.13 Functions of the 10-CH, Medium-Speed Digital Output ModuleThis module outputs 10 contact signals based on the alarm output setti

iiSM MX100-01ESafety PrecautionsThe following general safety precautions must be observed during all phases of operation, service, and repair of this

2-1SM MX100-01ETesting1234567Chapter 2 Testing2.1 IntroductionRead the warning and cautions below before beginning tests. WARNINGCircuit patterns o

2-2SM MX100-01E2.2 Tests of the Main Module (MX100)Tests 2.2.1 Protective Earth Continuity Test2.2.2 Insulation Resistance Test2.2.3 Withstanding Vol

2-3SM MX100-01ETesting12345672.2.1 Protective Earth Continuity TestProcedure 1. Wire the instruments as shown below. Earth continuity testerPr

2-4SM MX100-01E2.2.4 Voltage Frequency Detection FunctionProcedure If the power supply frequency is 50 Hz or 60 Hz, check the detected power supply f

2-5SM MX100-01ETesting12345672.3 Tests of the MW100 Main ModuleTests2.3.1 Protective Ground Continuity Test2.3.2 Insulation Resistance Test2.3.3 With

2-6SM MX100-01E2.3.1 Protective Ground Continuity TestProcedure1. Wire the instruments as shown below. I–V–I+V+Earth continuity testerProtec

2-7SM MX100-01ETesting12345672.3.4 Power Supply Frequency Detection Function TestProcedureUse a communication command (ASCII command, port number 34

2-8SM MX100-01E2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)Tests 2.4.1 Insulation Resistance Test2.4.2 Withstanding Volta

2-9SM MX100-01ETesting12345672.4.1 Insulation Resistance TestFor this test, the Four-Channel, High-Speed Universal Input Module is installed with the

2-10SM MX100-01E2.4.2 Withstanding Voltage TestFor this test, the Four-Channel, High-Speed Universal Input Module is installed with the MX100, MW100,

iiiSM MX100-01ESafety Symbols Used on Equipment and in ManualsDanger. Refer to corresponding location on the instrument. This symbol appears on danger

2-11SM MX100-01ETesting1234567Setting All Channels to Pt100/1 mA High Resolution Range1. Connect all A (1) and B, b (2, 2) terminals separately on ch

2-12SM MX100-01EMeasurement Interval of 50 msMeasuring Range Input Value Specification20 mV +20.000 mV0.000 mV-20.000 mV±(0.05% of rdg + 5 digits)60 m

2-13SM MX100-01ETesting12345672.4.6 Reference Junction Compensation AccuracyCautions When Performing This Test• The test module uses slots number 0

2-14SM MX100-01E2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)Tests 2.5.1 Insulation Resistance Test2.5.2 Withstanding V

2-15SM MX100-01ETesting12345672.5.1 Insulation Resistance TestAttach the MX110 10-ch Medium-Speed Universal Input Module to the MX100, MW100, or equi

2-16SM MX100-01E2.5.3 Excessive Input TestProcedure 1. Connect the H(A/+) side and L(B/-) side terminals separately on all channels. +/A 1–/B

2-17SM MX100-01ETesting12345672.5.5 Measurement Accuracy TestProcedure 1. Turn the power ON then OFF. 2. Turn the power ON again, then allow the in

2-18SM MX100-01E2.5.6 Between-Channel Error TestProcedure 1. Connect the H(A/+) side and L(B/-) side on all channels as shown in the figure below.

2-19SM MX100-01ETesting12345672.5.8 Reference Junction Compensation Accuracy TestCautions When Performing This Test• Multiple modules can be tested

2-20SM MX100-01E2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06)Tests2.6.1 Insulation Resistance Test2.6.2 W

ivSM MX100-01EOverview of This ManualThis manual is meant to be used by qualified personnel only. Make sure to have read the safety precautions at the

2-21SM MX100-01ETesting12345672.6.1 Insulation Resistance TestAttach the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module to the MX100,

2-22SM MX100-01E2.6.3 Excessive Input TestProcedure1. Connect the I, +/A, /B and C terminals individually on all channels. 1234567891011121

2-23SM MX100-01ETesting12345672.6.5 Measurement Accuracy TestProcedure1. Turn the power ON again, then allow the instrument to warm up for at least 1

2-24SM MX100-01E2.6.6 Between-Channel Error TestProcedure1. Connect the I, A, B, and C terminals on all channels to a voltage generator or variable

2-25SM MX100-01ETesting12345672.7 Tests of the 4-CH Strain Input ModuleTests2.7.1 Insulation Resistance Test2.7.2 Withstanding Voltage Test2.7.3 Exce

2-26SM MX100-01E 12345678910111213141516ON1 2 3 4 5ON1 2 3 4 5ON1 2 3 4 5ON1 2 3 4 5A/+VB/ LC/-VD/ HCH1A/+VB/ LC/-VD/ HCH2A/+VB/ LC/-VD/ HCH3A/+VB

2-27SM MX100-01ETesting1234567NDIS terminal pin and signal names AGBCFEDPin nameSignal nameA B C D E F GP L N H COM PS NSDiagram for wiring between

2-28SM MX100-01E2.7.2 Withstanding Voltage TestDo not perform this test with NDIS terminals. Attach the MX110, MW100, or equivalent to the 4-CH Strai

2-29SM MX100-01ETesting1234567Wiring diagram, H to L 12345678910111213141516ON1 2 3 4 5ON1 2 3 4 5ON1 2 3 4 5ON1 2 3 4 5A/+VB/ LC/-VD/ HCH1A/+VB/ LC

2-30SM MX100-01EWiring for bridge voltage accuracy test (with -B12 and -B35)Dip switch settings: 4-gauge method ON1 2 3 4 5SW1 to SW4: OFFSW5: ON

vSM MX100-01E1234567ContentsSafety Precautions ...

2-31SM MX100-01ETesting12345672.7.6 Measurement Accuracy TestMeasurement Conditions• Measured CH is arbitrary (CH2 recommended). Also, please remem

2-32SM MX100-01EWiring diagram for NDIS modules CH1CH2CH3CH4A1002JC A1002JC7 cores, with shieldRV1OFFSW8SW70μSTRPPPSNNNSH-L- +OFF ON OFF ONSW1SW2SW3

2-33SM MX100-01ETesting1234567Test Range and Product Specification100 ms IntervalTest Range Test Points SpecificationMeasured Value Setting200000 µSTR

2-34SM MX100-01E2.7.8 Initial Balance Error Test1. Connect the Cal Box to the measurement channels. 2. Enter the following settings. Measured CH

2-35SM MX100-01ETesting12345672.7.9 Dip Switch Operation Test (-B12, -B35 Only)You can check whether the dip switches are operating normally by conf

2-36SM MX100-01E2.8 Tests of the 10-CH, High-Speed Digital Input Module (MX115-D05-H10)Tests2.8.1 Insulation Resistance Test2.8.2 Withstanding Voltag

2-37SM MX100-01ETesting12345672.8.2 Withstanding Voltage TestFor this test, the Ten-Channel, High-Speed Digital Input Module is installed with the MX

2-38SM MX100-01E2.9 Tests of the 8-CH Analog Output ModuleTest InstrumentsInstrument Standards, Recommended Products etc.MX100, MW100, or equivalent

2-39SM MX100-01ETesting12345672.9.2 Withstanding Voltage TestInstall the module under test in the MX110, MW100, or equivalent before performing this

2-40SM MX100-01E<MX100>1. Enter settings in the table below to specify output at power ON using the MX100 standard software or the MX100/DARWIN

viSM MX100-01EContentsChapter 5 Schematic Diagram5.1 Schematic Diagram of MX100 Main Module ...

2-41SM MX100-01ETesting1234567ConnectionWire the units in the same manner as in the “Output at Power ON Check.” Settings<MX100>Set one channel a

2-42SM MX100-01EItems to Be CheckedConfirm that all channels under test satisfy the specifications in the table below. Also confirm that the output fr

2-43SM MX100-01ETesting12345672.10 8-CH, Medium-Speed PWM Output ModuleTest InstrumentsInstrument Standards, Recommended Products etc. MX100, MW100,

2-44SM MX100-01E2.10.1 Insulation Resistance TestInstall the module on the MX100, MW100, or equivalent before performing this test. Perform the withs

2-45SM MX100-01ETesting12345672.10.3 ID CheckThis test confirms whether the module is correctly identified when module information is obtained from t

2-46SM MX100-01E<MW100 Settings>Referring to the MW100 user’s manual for browser operations, or by using communication commands, power cycle the

2-47SM MX100-01ETesting1234567PWM Outupt Settings<MX100 Settings>Connect to the PC, then enter the following settings using the MX100 standard s

2-48SM MX100-01E2.10.6 Pulse Duty AccuracyWire the units in the same manner as in the “Pulse Interval Accuracy Test,” enter all settings (PWM output

2-49SM MX100-01ETesting12345672.10.7 Power ON Output Value SettingWire the units in the same manner as in the “Pulse Interval Accuracy Test,” enter a

2-50SM MX100-01E2.10.8 Overcurrent Protection Circuit Operation TestWire the units as in the figure below, enter all settings (PWM output settings),

1-1SM MX100-01EPrinciples of Operation1234567Chapter 1 Principles of Operation1.1 MX100 System OverviewThe MX100 Data Acquisition Unit consists of (

2-51SM MX100-01ETesting1234567<MW100 Settings>Item Setting RemarksOutput Type PWMOutput method COM Command outputOutput range 1 msSpan Need not

2-52SM MX100-01E2.11 Tests of the 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10)Tests2.11.1 Insulation Resistance Test2.11.2 Withstandin

2-53SM MX100-01ETesting1234567 Output terminal to earth terminal Ch1Ch2Ch3Ch4Ch5Ch6Ch7Ch8Ch9Ch10NOCN.C.NOCN.C.NOCN.C.NOCN.C.NOCN.C.MTo the

2-54SM MX100-01E2.12 Tests of the 10-CH Screw Terminal Block (772061)Tests2.12.1 Insulation Resistance Test2.12.2 Withstanding Voltage Test2.12.3

2-55SM MX100-01ETesting12345672.12.1 Insulation Resistance TestPerform a test using a DC 500 V insulation resistance tester and confirm that the stan

2-56SM MX100-01E2.12.5 Reference Junction Compensation Accuracy TestAlways use terminal covers.Procedure 1. Allow a warm-up of 30 minutes or more.2.

2-57SM MX100-01ETesting12345672.13 Tests of the Plate with Clamp Terminals (772063)Tests 2.13.1 Insulation Resistance Test2.13.2 Withstanding Volta

2-58SM MX100-01E2.14 Tests of the Plate with M3 Screw Terminals (772080)Install the MX110-UNV-M10 10-CH, Medium-Speed Universal Module before perform

3-1SM MX100-01EAdjustment1234567Chapter 3 Adjustment3.1 Adjusting the RJC BoardThe following RJC Boards can be adjusted. H04 RJC Board Assembly B8

4-1SM MX100-01ETroubleshooting1234567Chapter 4 Troubleshooting4.1 IntroductionThis chapter describes possible solutions for rectifying errors. Insu

1-2SM MX100-01EMain ModuleThe main module is equipped with a power supply connector, a power switch, an Ethernet port, a CF card slot, and other parts

4-2SM MX100-01E4.2 Flow Chart STARTENDYESYESNONOPhenomenon checkCause checkAssembly exchange andadjustmentPerformance test executionRepaired?

4-3SM MX100-01ETroubleshooting12345674.3 Troubleshooting ChecklistContact your nearest Yokogawa representative if module adjustment is required.Troub

4-4SM MX100-01ETrouble Action Item Relevant ModulesNot detected Check Connector connection to the base plate AllAdjust Calibration error MX100Replace

4-5SM MX100-01ETroubleshooting1234567Trouble Action Item Relevant ModulesFluctuation in the measured value Check Power supply frequency and integratio

5-1SM MX100-01ESchematic Diagram12345675.1 Schematic Diagram of MX100 Main ModuleCPU BoardB8722TAMemory BoardB8722TBCN1EthernetCN3CN4CN2CN5CN2 CN4CN1

5-2SM MX100-01E5.2 Schematic Diagram of MW100 Main ModuleWire AssemblyB8722ZAPower AssemblyElement AssemblyTB2TB1TB3CN1InletorPower ScrewBoard Assemb

5-3SM MX100-01ESchematic Diagram1234567MW100 spesification Element AssemblyCPU AssemblyPowerAssemblyWire Assembly for DC12VWire Assembly for Frequency

5-4SM MX100-01E5.3 Schemaic Diagram of MX110 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) CN8CN1 CN2 CN3CN4CN5CN6CN7CN1CN2CN1CN2 CN3CN4C

5-5SM MX100-01ESchematic Diagram12345675.4 Schemaic Diagram of MX110 10-CH, Meduim-Speed Universal Input Module (MX110-UNV-M10) M10 Input CTRL Board

5-6SM MX100-01E5.5 Schematic Diagram of 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) 4WRTD CTRL BoardB8720MCCN14WRTD Sc