Yokogawa Integral Oxygen Analyzer ZR202 manuels

Manuels d'utilisation et guides de l'utilisateur pour Équipement aérien Yokogawa Integral Oxygen Analyzer ZR202.
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Table des matières

Model ZR22G, ZR402G

1

Separate type

1

Zirconia Oxygen Analyzer

1

Introduction

3

T-Int2E.ai

4

CONTENTS

9

IM 11M12A01-02E

10

8th Edition : Jan.13,2012-00

10

1. Overview

15

1.1.2 System 2

16

1.1.3 System 3

17

1.2.1 System Components

18

2. Specications

19

Related Equipment

20

<2. Specications>

21

Model and Codes

22

EXTERNAL DIMENSIONS

23

□*B to reinforce the probe

25

Temperature

26

Flange <1>

28

2.4.1 Standard Specication

29

2.4.2 Functions

30

 Accessories

33

● External Dimensions

35

• Piping Diagram

37

2.7 Other Equipments

39

Part No. Description

39

K9471UA Filter

39

K9471UX Tool

39

2.7.6 Air Set

43

(G7013XF, G7014XF)

44

(E7044KF)

45

F2-16E.ai

46

3. Installation

47

<3. Installation>

48

(ZR22G-015)

51

F3-5E.ai

52

F3-6E.ai

53

3.3.1 Installation Location

54

Figure 3.8 Mounting holes

55

Figure 3.9 Wall Mounting

55

3.4.1 Installation Location

56

4 - Φ6.5 hole, or M6 screw

57

Unit : mm

57

F3-16_1E.ai

58

A pipe to be mounted

59

4. Piping

61

NippleStop valve

63

Tube connection joint

63

Reducing nipple

64

(R1/2-R1/4 or R1/2-1/4NTP)

64

Needle valve

64

F4-6E.ai

64

4.2 Piping for System 2

65

<4. Pipomg>

67

4.3 Piping for System 3

68

F4-11E.ai

69

Compensation

70

Pressure Compensation

72

5. Wiring

73

Front door

74

Cable inlet

74

Terminals are visible

74

5.1.2 Wiring

75

F5-4E.ai

76

5.2.1 Cable Specications

77

F5-6E.ai

78

5.3.1 Cable Specications

79

Lock screw

80

Detector cover

80

5.4.1 Cable Specications

81

5.4.2 Wiring Procedure

81

5.5.1 Power Wiring

81

5.6 Contact Output Wiring

82

5.7.1 Cable Specications

83

5.7.2 Wiring Procedure

83

5.8.1 Cable Specications

84

5.8.2 Wiring Procedure

84

6. Components

85

F6.2E.ai

86

6.2 ZR402G Converter

87

Calibration Unit

88

7. Startup

89

4.00mA -Output1

90

4.00mA -Output2

90

17.43mA -Output1

91

17.43mA -Output2

91

<7. Startup>

92

Commissioning

95

7.7 Selection of Sample Gas

96

7.8 Output Range Setting

96

7.9 Setting Display Item

97

Primary value

97

Secondary value

97

Tertiary value

97

F7.13.ai

97

Display item

98

mA - output 1

99

mA - output 2

99

Output contacts

100

Input contacts

101

7.12.1 Calibration Setup

102

7.12.2 Manual Calibration

103

Manual calibration

104

Blank Page

106

8. Detailed Data Setting

107

8.1.5 Default Values

108

8.2 Output Hold Setting

109

8.2.2.siki

110

8.2.3 Output Hold Setting

110

8.2.4 Default Values

111

8.3.2 Alarm Output Actions

112

8.3.4 Default Values

114

8.4 Output Contact Setup

115

Contact setup

116

8.4.3 Default Values

118

8.5 Input Contact Settings

119

F8.9E.ai

119

8.5.2 Setting Procedure

120

8.5.3 Default Values

120

Minimum Values Are Monitored

121

8.6.3 Setting Fuels

122

For liquid fuel

123

For gas fuel

123

For solid fuel

123

Absolute

124

Dry-bulb temperature, °C

124

Table 8.8 Fuel Data

125

Fuel setup

126

8.6.4 Setting Purging

127

8.6.5 Setting Passwords

128

9. Calibration

129

9.1.2 Calibration Gas

130

9.1.3 Compensation

131

Calibration

132

9.2 Calibration Procedures

133

Calibration setup

134

F9.4E.ai

134

F9.5E.ai

134

Calibration timing

135

9.2.2 Default Values

136

9.2.3 Calibration

137

<9. Calibration>

138

10. Other Functions

139

F10.3E.ai

140

T10.1E.ai

141

10.1.2 Trend Graph

143

10.1.3 Auto-Return Time

145

10.1.4 Entering Tag Name

145

10.1.5 Language Selection

145

10.2 Blow Back

146

Blow back setup

147

Defaults

149

Start reset

153

 Cancel reset

153

10.5.3 Calibration Gas Flow

155

Flow Setting Unit

158

Calibration gas tube

162

Exploded view of components

162

(with outside diameter

162

Groove in which the contact

163

(E7042BS) is placed

163

Converter

168

F11.5E.ai

168

11.2.2 Cleaning

169

Fig. 11.9 Fixing Flowmeter

170

12. Troubleshooting

171

F12.1.2E.ai

172

12.2.1 Alarm Types

175

F12.7E.ai

177

Shows Error

181

Customer

183

Maintenance

183

Parts List

183

1st Edition : Jan. 2000 (YK)

184

3rd Edition : Feb. 2011 (YK)

184

1st Edition : Dec. 2000 (YK)

185

3th Edition : Feb. 2011 (YK)

185

4th Edition : Mar. 2011 (YK)

188

Revision Information

189

Table des matières

User's

1

Introduction

2

(1) About This Manual

5

Contents

10

IM 1M12A01-05E

11

1. Overview

15

1.1.1 System 1

16

1.1.2 System 2

16

1.1.3 System 3

17

1.2.1 System Components

18

2. Specifications

19

2. Specifications

21

L= 0.4, 0.7

25

1.0, 1.5, 2.0

25

2.5, 3.0 (m)

25

Hood Material : Aluminum

27

Hood Weight : Approx. 800g

27

2.1.3 ZH21B Dust Protector

28

2.2.1 ZA8F Flow Setting Unit

29

ZR202G body

32

Autocalibration unit

32

2.3 ZO21S Standard Gas Unit

33

2.4 Other Equipment

34

Max. 210

36

3. Installation

41

3.1.2 Probe Insertion

42

Unit : mm

43

3.2.1 Location

44

4 - [6 hole, or M5 screw

45

3.3.1 Location

46

3. Installation

47

3.4.1 Location

48

3.4.2 Mounting

48

1. ANSI Class 150 2 RF

50

PIPING:A

52

F3.29E.EPS

56

F3.30E.EPS

56

4. Piping

57

Stop valve

58

Joint for tube

58

Calibration gas unit case

59

4. Piping

61

Unit: mm

62

5. Wiring

64

5.1.2 Wiring

65

5.1.3 Mounting of Cable Gland

66

4-G1/2, 1/2 NPT or the like

66

(Wiring connection)

66

5.2 Wiring for Analog Output

67

5.3.1 Wiring for Power Line

68

5.4 Wiring for Contact Output

69

5.5 Wiring for Contact Input

70

6. Components

72

Horizontal

73

Vertical

73

7. Startup

74

7.2 Valve Setup

75

7. Startup

78

7.4.5 Changing Set Values

81

7.6 Setting Display Item

84

7.7 Current Output Setting

85

7.7.2 Output Range Setting

86

7.8 Checking Current Loop

88

7.9 Checking Contact I/O

89

7.9.1 Contact Output Check

90

7.9.3 Checking Input Contacts

92

7.10 Calibration

93

7.10.2 Manual Calibration

95

8. Detailed Data Setting

98

8. Detailed Data Setting

100

IM 11M12A01-05E

101

8.1.4 Default Values

102

8.2 Output Hold Setting

103

T8.6E.EPS

105

8.3 Alarm Setting

106

8.3.3 Alarm Setting Procedure

108

8.3.4 Default Values

109

8.4 Output Contact Setup

110

8.4.2 Setting Output Contact

111

8.4.3 Default Values

112

8.5 Input Contact Settings

113

8.5.2 Default Values

114

Omitted here

115

T8.15E.EPS

116

8.6.4 Setting Purging

117

T8.17E.EPS

117

9. Calibration

118

Cell output, mV

119

E = -50.74*log PX/20.6

119

9.1.2 Calibration Gas

120

9.1.3 Compensation

121

9. Calibration

122

9.2 Calibration Procedures

123

10. Other Functions

128

Zero-gas ratio 4 %

129

10.1.1 Oxygen Concentration

130

10.1.2 Humidity

130

10.1.3 Mixing Ratio

130

10.1.4 Relative Humidity

130

10.1.5 Dew Point

130

10.1.12 Current Output

132

10.1.13 Response Time

132

5 One year min

133

3 Six months min

133

2 Three months min

133

1 One month max

133

00.06.21

134

10.3 Initialization Procedure

136

10.4 Reset

137

Table 10.6 Resetting

138

Table 10.7 Parameter Codes

139

T10.6E.EPS

143

F10.14E.EPS

146

10.5.3 Calibration Gas Flow

147

T10.6.3.EPS

151

Calibration gas tube

153

Exploded view of components

153

(with outside diameter

153

Groove in which the contact

155

(E7042BS) is placed

155

F11.3E.EPS

156

View A-A

157

11.1.4 Replacement of O-ring

158

11.2.1 Replacing Fuses

160

F11.5E.EPS

160

Cover of Display

160

Vertical mounting

162

Horizontal mounting

162

12. Troubleshooting

164

F12.2E.EPS

165

Multimeter

165

(V)

165

Heater wire

165

F12.3E.EPS

166

12.2.1 What is an Alarm?

167

Displayed alternately

167

F12.4E.EPS

167

12. Troubleshooting

168

1% 67.1

168

Customer

176

Maintenance

176

Parts List

176

CMPL 11M12A01-05E

177

Revision Record

180

IM 11M12A01-05E

181

Table des matières

User's

1

Introduction

2

r ATEX Documentation

4

(1) About This Manual

6

Oxygen Analyzer

9

IM 11M13A01-04E

10

Contents

11

1. Overview

15

1.1.1 System 1

16

1.1.2 System 2

17

1.2.1 System Components

18

2. Specifications

19

2.1 General Specifications

20

No.KEMA 04ATEX

21

EEx d IIB+H

21

ENCLOSURE: IP66

21

The country of origin

22

2. Specifications

23

Model and Suffix code

26

• External Dimensions

27

• Standard Accessories

28

• Hood (Option code /H)

29

2.1.3 ZO21R-L Probe Protector

30

2.2 ZA8F Flow Setting Unit

31

2.3 ZO21S Standard Gas Unit

33

Unit: mm

34

2.4 Other Equipment

35

T2.13E.EPS

37

3. Installation

41

Hazardous Area Division 1

43

3. Installation

45

3.1.6 Probe Insertion Hole

46

F3.12E.EPS

48

F3.14E.EPS

49

4. Piping

51

4.1 Piping for System 1

52

4. Piping

53

4.2 Piping for System 2

54

Piping Diagram

56

5. Wiring

57

5.1.2 Wiring

58

5.2 Wiring for Analog Output

59

5.3.1 Wiring for Power Line

60

5.4 Wiring for Contact Output

61

5.5 Contact Input Wiring

62

6.1 ZR202S Oxygen Analyzer

63

Horizontal

64

Vertical

64

7. Startup

65

7.2 Valve Setup

66

7.4.1 Display and Switches

67

7.4.2 Display Configuration

69

Table7.4 Parameter Code

71

7.4.5 Changing Set Values

72

7.7 Output Range Setting

76

7. Startup

77

Switch operation

78

Display Description

78

7.9 Checking Contact I/O

79

7.9.1 Contact Output Check

80

7.9.3 Checking Input Contacts

82

7.10 Calibration

83

7.10.2 Manual Calibration

85

8. Detailed Data Setting

89

T8.1E.EPS

89

8.2 Current Output Setting

90

8.2.4 Default Values

91

8.3 Output Hold Setting

92

8.3.3 Output Hold Setting

94

8.3.4 Default Values

94

8.4.1 Alarm Values

95

8.4.2 Alarm Output Actions

95

8.4.3 Alarm Setting

96

8.4.4 Default Values

97

8.5 Output Contact Setup

98

Set item Parameter Set value

99

Output contact 1

99

T8.10E.EPS

99

8.5.3 Default Values

100

8.6 Input Contact Settings

101

Omitted here

102

8. Detailed Data Setting

103

8.7.3 Setting Fuels

104

For liquid fuel

105

For gaseous fuel

105

For solid fuel

105

Absolute

106

Dry-bulb temperature, 8C

106

Table 8.16 Fuel Data

107

T8.17E.EPS

108

9. Calibration

109

9.1.2 Calibration Gas

110

9.1.3 Compensation

111

9.2 Calibration Procedures

113

9. Calibration

115

9.2.1.7Default Values

116

9.2.2 Calibration

117

10. Other Functions

119

10.1.1 Air Ratio

121

10.1.2 Cell Temperature

121

10.1.3 C. J. Temperature

121

T10.2E.EPS

122

10.1.9 Response Time

123

10.1.11 Robustness of a Cell

123

F10.3E.EPS

125

10.3 Initialization Procedure

127

10.4 Reset

128

Table: Resetting

129

Table 10.6 Parameter Codes

130

T10.6E.EPS

134

F10.14E.EPS

137

10.5.3 Calibration Gas Flow

138

Calibration gas tube

144

Exploded view of components

144

(with outside diameter

144

Groove in which the contact

146

(E7042BS) is placed

146

View A-A

148

11.1.5 Replacement of O-ring

150

11.2.1 Replacing Fuses

151

Vertical mounting

153

Horizontal mounting

153

Fixing screw pairs

153

155

F12.2E.EPS

156

F12.3E.EPS

157

12.2.1 What is an Alarm?

158

Oxygen concentration (% O

159

) Cell voltage (mV)

159

1% 67.1

159

12. Troubleshooting

161

Customer

165

Maintenance

165

Parts List

165

CMPL 11M13A01-04E

167

Revision Record

169

Table des matières

Model ZR202G

1

Integrated type

1

Zirconia Oxygen Analyzer

1

Introduction

2

<Introduction>

3

Relates to

3

(1) About This Manual

4

IMPORTANT

5

 NOTICE

7

 After-Sales Warranty

8

CONTENTS

10

<CONTENTS>

11

1. Overview

16

1.1.2 System 2

17

1.1.3 System 3

18

1.2.1 System Components

19

2. Specications

20

<2. Specications>

21

<2. Specications>

22

Functions

23

Display and setting content:

23

Model and Codes

25

• External Dimensions

26

• Standard Accessories

26

2.1.3 ZO21R Probe Protector

28

• Specications

31

• Model and Codes

31

External Dimensions

32

2.3 ZO21S Standard Gas Unit

33

2.4 Other Equipment

34

• Standard Specication

35

• Standard Specications

35

Standard Specications

36

F2.16.EPS

38

Blank Page

39

3. Installation

40

3.1.2 Probe Insertion Hole

41

Probe Protector (ZO21R)

42

<3. Installation>

43

3.2.1 Installation Location

44

3.3.1 Installation Location

46

Calibration Gas Cylinder

48

4. Piping

50

Stop valve

51

Tube connection

51

4.2 Piping for System 2

52

4.3 Piping for System 3

53

<4. Piping>

54

Compensation

55

Table 4.3 Piping Parts

57

5. Wiring

58

5.1.2 Wiring

59

5.2 Wiring for Analog Output

60

5.3.1 Wiring for Power Line

61

5.5 Wiring for Contact Input

62

5.5.2 Wiring Procedure

63

6. Components

64

7. Startup

66

7.2 Valve Setup

67

7.4.1 Display and Switches

68

7.4.2 Display Conguration

69

7.4.5 Changing Set Values

71

7.7 Output Range Setting

74

7.8 Checking Current Loop

76

7.9 Checking Contact I/O

76

7.9.1 Contact Output Check

77

7.10 Calibration

80

7.10.2 Manual Calibration

82

8. Detailed Data Setting

84

Concentration ( at 20 mA)

85

8.2.4 Default Values

85

8.3 Output Hold Setting

86

Output hold time

87

8.3.3 Output Hold Setting

88

8.3.4 Default Values

88

8.4.1 Alarm Values

89

8.4.2 Alarm Output Actions

89

8.4.3 Alarm Setting

90

8.5 Output Contact Setup

91

8.5.3 Default Values

93

8.6 Input Contact Settings

94

8.7 Other Settings

95

8.7.3 Setting Fuels

97

For liquid fuel

98

For gas fuel

98

For solid fuel

98

Absolute

99

Dry-bulb temperature, °C

99

Table 8.16 Fuel Data

100

8.7.4 Setting Purging

101

9. Calibration

102

9.1.2 Calibration Gas

103

9.1.3 Compensation

103

<9. Calibration>

104

<9. Calibration>

105

9.2 Calibration Procedures

106

IM 11M12A01-04E

108

9.2.2 Calibration

109

10. Other Functions

110

10.1.1 Air Ratio

112

10.1.2 Cell Temperature

112

10.1.3 C. J. Temperature

112

10.1.5 Cell Voltage

113

10.1.6 Thermocouple Voltage

113

10.1.7 Cold Junction Voltage

113

10.1.8 Current Output

113

10.1.9 Response Time

114

10.1.11 Robustness of a Cell

114

<10. Other Functions>

115

00.06.21

116

10.4 Reset

118

Table 10.6 Resetting

119

10.5.3 Calibration Gas Flow

126

Setting Unit

128

Calibration gas tube

131

Exploded view of components

131

(with outside diameter

131

Groove in which the contact

132

(E7042BS) is placed

132

F11.2E.ai

132

View A-A

134

F11.4E.ai

134

11.1.5 Replacement of O-ring

135

F11.5E.ai

137

Cover of Display

137

Calibration Unit

139

12. Troubleshooting

140

<12. Troubleshooting>

141

Generated

143

Multimeter

146

(Ω)

146

Heater wire

146

Customer

150

Maintenance

150

Parts List

150

CMPL 11M12A01-04E

151

Revision Information

156





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